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1
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2
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3
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- Air Products & Chemicals
- Baker Botts
- Baker Hughes
- Battelle Pacific NW National Laboratory
- Blasland, Bouck, & Lee
- Cemex
- Chicago Manufacturing Center
- ConocoPhillips
- Cook Composites and Polymers
- The Dow Chemical Company
- Holcim
- Hydrodec
- Lafarge
- Marathon
- Retec Group
- Shell
- Temple-Inland
- Thompson & Knight
- UOP
- URS
- Visteon
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4
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5
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- What if we were witnessing business opportunity and not just cost
reduction?
- What if we began to speak in terms of 100% product instead of zero
waste?
- What if our so-called “wastes” weren’t wastes at all, but were
by-products or raw materials for other industries?
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6
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- Improve the financial and environmental health of our region by
transforming outputs (wastes) to industrial inputs (profits)
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7
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8
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9
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10
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- Estimated Value to Dow from Gulf Coast Phase I:
- Total wastes Reduction: 155 MM lbs/yr
- Total potential saving if all wastes converted to product: $20
million dollars/yr.
- The total energy saving potential
if converted as products: 900 billion BTU/year (equivalent CO2
emission reduction would be 108 million pounds/year)
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11
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12
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- 90+ practitioners
- 11 coordinated regions (soon to be 12)
- Funding from hypothecated ‘environmental’ landfill tax $17.5M
- Governance – leading academic, regulator, government, industry
- Approaching 4000 industry members in most sectors
- Increasing international contacts
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13
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- Apr 2005-June 2006
- 1,483,646 tonnes diverted from LF (Hazardous 29%)
- 1,827,756 tonnes virgin materials saved
- 1,272,069 tonnes CO2 savings
- 386,775,000 litres potable water savings
- 36,080,200 additional sales
- $50,542,129 cost savings
- 790 jobs
- $42,128,889 private capital investment
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14
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- Create Hybrid By-Product Synergy Model:
- One principal network of between 10 and 25 companies
- One community network of 25-50 companies
- Collaborate with UK National Industrial Symbiosis Program (NISP)
-- share case studies to support
our effort
- Deliverables:
- 5 working meetings in 2007 for principal network
- 1 working meeting for community network
- Metrics:
- 20,000 tons diverted from landfill (State of Illinois requirement)
- 30 jobs new or retained
- Cost savings for network companies
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15
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- City of Chicago $100,000
- EPA Great Cities Program $84,900
- State of Illinois
- Recycling Expansion Modernization Program $82,500
- Anticipated Chicago Network fees $100,000
- Manufacturing Extension Partnership $70,000
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16
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- Growth
- Funding for growth
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17
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- Attract more companies to participate
- 10-12 companies provides limited synergies based on EPA analysis of New
Jersey by-product synergy effort
- Member companies report value from participating
- Reduce company fees to engage SMEs
- Pursue new public funding for FY08-09
- Grow more aggressively than the current project requires – beat
expectations
- Work closely with the state EPA around permitting issues
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18
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- Add 4 additional network nodes by December 2007
- Stretch goal to add 21 companies commit to Chicago network each quarter
- Requires continuous outreach to companies from Chicago Manufacturing
Center
- Graduated implementation schedule
- Collaborate with USBCSD-led networks across the country
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19
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- Align Chicago project with Milwaukee program
- Include Milwaukee companies in Chicago meetings
- Share case studies
- Coordinate City of Chicago and City of Milwaukee efforts
- Use United Kingdom By-product synergy case studies to assist in synergy
identification
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20
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- Increases likelihood of success:
- Increases potential of implementing synergies
- Increases cumulative cost savings for network members
- 150% to 300% average ROI for each incremental $10,000 cost savings per
company (based on UK results)
- 100 companies = $1,000,000 vs $200,000 for 20 companies
- Proposes a viable long-term business model for managing the network,
while public funding investment is developed for the next phase
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21
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